Breakthrough Manufacturing

The plastic components used in Hyperlight® can be mass produced using commonly available extrusion machinery. Plastic extrusion is a high-volume manufacturing process in which raw plastic is melted and formed into a continuous profile. This type of process extrudes plastic around-the-clock, at the rate of several feet per minute – resulting in field-deployable parts that are quite literally “produced by the mile.” Further, because they are made of plastic, the parts themselves are light enough for shipping in pre-fabricated assemblies directly to a project site, avoiding costly onsite fabrication.

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